Hellwig 5905 sway bar install troubles 74 duster

Discussion in 'Suspension, Steering and Chassis' started by BigStrok3, May 10, 2018.

  1. BigStrok3

    BigStrok3 Mopar!

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    Trying to install the hellwig 5905 1 1/8 in solid sway bar in my 74 plymouth duster with factory sway bar lower control arms. Seems like the bar mounts up too high and makes contact with the inside top portion of the k member. And when trying to mount the ends to the lower control arms the bolts aren't long enough for the top washer and nut. The sway bar seems to be facing the correct direction. Anyone else ever have any trouble installing one of these?
     
  2. BigBlockMopar

    BigBlockMopar BigBlockMember

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    Mounted the correct side 'up', presuming it has a small bulge in the center?
     
  3. BigStrok3

    BigStrok3 Mopar!

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    Here are a couple of pictures.

    20180510_150940.jpg

    20180510_150954.jpg
     
  4. BigStrok3

    BigStrok3 Mopar!

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    As you can see I have the bracket lose on the k frame. If I pull it all the way down the sway bar gets pulled up against the k frame
     
  5. BigBlockMopar

    BigBlockMopar BigBlockMember

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    I see. I know the bar in my '73 is very close to the K-member too.
     
  6. mbaird

    mbaird mbaird

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    Dont forget to check caliper clearance when you turn tight either side. You might need to move the calipers to the back. Which means swapping sides.
     
  7. mbaird

    mbaird mbaird

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    Nevermind... I see you have factory tabs...
     
  8. 512Stroker

    512Stroker We are all here because we are not all there.

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    Food for thought, but it looks like some 1/2 inch spacers would do the trick.
     
  9. Mopar Tim

    Mopar Tim FABO Gold Member FABO Gold Member

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    All you need are longer sway bar links. End links...
     
  10. 72bluNblu

    72bluNblu FABO Gold Member FABO Gold Member

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    Have you tried flipping the bar over? You may have it on there upside down. Take it off, flip it left to right.

    I have a Hellwig on my '74, it's the hollow version but the shape it pretty much the same. Here's mine mounted on my car...
    IMG_2064.jpg

    IMG_2065.jpg

    IMG_2070.jpg

    IMG_4373.jpg
     
  11. BigStrok3

    BigStrok3 Mopar!

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    When I tried to install the sway bar end links like the directions show there wasn't even enough room to get a nut started. The sway bar ends were at so much of an angle the the bushings wouldn't seat in the hole correctly. I had to use a shorter spacer to get them to connect. We pulled the sway bar back out thinking it was installed upside down and looked like we had it in there correct with the way that it bends.
     
  12. BigStrok3

    BigStrok3 Mopar!

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    72blunblu your bar looks like it has more of a bend in it than mine does where it goes into the k member
     
  13. BigStrok3

    BigStrok3 Mopar!

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    Probably what I'm going to end up having to do.
     
  14. 72bluNblu

    72bluNblu FABO Gold Member FABO Gold Member

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    And you can’t rotate the bar so the ends have less angle because it hits the K frame right?

    It doesn’t seem to fit the way it’s installed, so, whether it “looks right” or no lt I would at least try flipping it over. Either it’ll work or it won’t, but given what you have at the moment something isn’t right...
     
  15. mbaird

    mbaird mbaird

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    Seems like I had similar issue when installing my Hellwig bit it ended up working out. Almost like the links were a hair short
     
  16. BigStrok3

    BigStrok3 Mopar!

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    I'm going to try flipping it again tomorrow morning and see where that gets me. I'll report back. Thanks for all the suggestions.
     
  17. BigStrok3

    BigStrok3 Mopar!

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    The small budge goes to the bottom correct?
     
  18. BigStrok3

    BigStrok3 Mopar!

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    Mine has the bulge to the bottom. Mine doesn't have much of a bend to it at all it compared to others I've seen.

    20180511_110659.jpg

    20180511_110635.jpg

    20180511_110544.jpg
     
  19. BigBlockMopar

    BigBlockMopar BigBlockMember

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    It's been 6 years since I installed mine, but I've made a small write up on my site at the time with a pic;
    Hellwig Swaybar

    Maybe the K-member is tweaked a bit on your car?
    To finish the job, I would probably add a .5" slab of aluminium under each mount and tighten it all up.
     
  20. mbaird

    mbaird mbaird

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    I think I might have used a floor jack to compress the bushings and push the link up thru the tab on control arm and get the top nut started.
     
  21. Wilson

    Wilson Active Member

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    I have the hollow bar but had the same issue, bar hit upper inside of K frame when i tried to tighten these bolts. Bought some bar stock at Home Depot and made up some spacers-I think mine are 3/16 but you might need something else. Fit perfectly after that. Sway bar tabs.jpg
     
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