Power Steer Pressure Issue

Wow - impressive looking wagon!!!! Well done. I used a GM pump on my 6.1 . It was part of a front drive kit from March Performance coupled with a Mustang rack that was part of the RMS Alterktion kit. I had a lot of pump whine (really bad when turning) but noticed that there was a lot of air entrained in the fluid in the remote reservoir. The aerated fluid got sucked right back into the pump. It seemed to my engineering eyes that the reservoir was simply too small and poorly designed. I consulted with a couple of others and they both suggested a bigger reservoir. I ended up using this one http://www.billetspecialties.com/assets/1/7/77910_77920.pdf . Notice the tube inside the reservoir on the return side that really helps ensure there is very little air entrainment. Tuff Stuff also send me a new pump with a revised relief valve at no cost. After that - no whine.
This may not help with your current setup - but generally if air gets sucked in (bad seal) or by a poorly designed reservoir - it will whine for sure.
Jim

PS Here is a link to my build. Some info at the bottom of this page and the next. SRT8CUDA Build


Thanks mate. Cheers for all your help. Good luck with the rest of your build. I am a bit suss on the Aeroflow reservoir im using but its impossible now to swap. I may modify the return nozzles tho as theres two that are really small. Il see how it goes after a bit more bleeding up.
Cheers