If anyone identifies a source for the nichrome or someone who is rewinding boards, that would be great.
The heart of the problem of the replacements is the board and the float arm length.
See
Fuel Sending Units and A-Body Fuel Tank Map
@Cuda Al shows his repair in detail -
Fuel Sender Rebuild
as does this How to article (except he gives up on fixing a board with busted wire - as I did at one time)
OEM Fuel Sender Repair 1967 Dart
Thanks. Good info.
Part numbers I looked up in the FSMs were:
1967 p/n 2257 493
1973 p/n 3621 615
Several changes in fuel formulation in th 70s. One of them may have resulted in greater reaction with brass.