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  1. jjsende

    Doc's 76 Four Door Valiant

    Hey, that hollow battery box idea has potential!
  2. jjsende

    Doc's 76 Four Door Valiant

    Wet sanding and buffing done, got the dash frame back in the car so I can install the radio and hook it into a sound bar that will sit on top of the rear deck for testing. Then I will install the climate control, gauges, ducts and duct hoses, put the glove box back together, mount the steering...
  3. jjsende

    Doc's 76 Four Door Valiant

    Thanks for your comment Dan, I got three coats of clear coat sprayed on the dash frame and parts over the Christmas/New Years holiday, still need to finish sand and buff it out.
  4. jjsende

    Doc's 76 Four Door Valiant

    Photos of the ceramic gray basecoat on the dash and dash pieces/parts (shop line JBP#1, Brand Code 945407).
  5. jjsende

    Doc's 76 Four Door Valiant

    Thanks Keith, it's different, that's for sure. Here's a photo of a 2017 Chrysler 300 in Ceramic Gray, I really like this color and just picked up a pint of it to paint the dash with.
  6. jjsende

    Doc's 76 Four Door Valiant

    Thanks Ixmodguy, here's some more dash photos. Still need to finish sand and top coat, but it's getting there.
  7. jjsende

    Doc's 76 Four Door Valiant

    Been a long time since I've had any progress, but here's some photos of the instrument panel going together. I wanted it to look similar to the factory instrument panel, but different than anything else out there. I'm using an old set of Dakota Digital gauges since I already had them.
  8. jjsende

    Doc's 76 Four Door Valiant

    Welcome to the world of "more doors". I refer to mine as "Mordor" (from the Lord Of The Rings).
  9. jjsende

    Doc's 76 Four Door Valiant

    I picked up the external oil pump years ago; it was called a “Pre-Luber” by the company marketing it at the time. It’s still out there, here’s one for sale on eBay...
  10. jjsende

    Doc's 76 Four Door Valiant

    Thanks for all the congrats, it was really awesome to have it run after all the effort. I learned that if the G3 Hemi sits for an extended time, you need to prime the oil pump or the PCM will sense that there is no oil pressure and will not start the engine. This was the main reason I added the...
  11. jjsende

    Doc's 76 Four Door Valiant

    https://youtu.be/q8wQA_BNFFc
  12. jjsende

    Doc's 76 Four Door Valiant

    Photos of the pump being installed, housing with pump, lines and a (dusty) plexiglass cover installed.
  13. jjsende

    Doc's 76 Four Door Valiant

    Ended up welding the fuel pump housing in place.
  14. jjsende

    Doc's 76 Four Door Valiant

    Thanks JD, it's a tight fit, but it just does clear without touching the pump. Just got done with priming the housing, now I need to attach it. Plan was to weld the housing in place but I changed my mind and decided to latch or bolt it down so that servicing the pump or any of the hoses/fittings...
  15. jjsende

    Doc's 76 Four Door Valiant

    More shots of the fuel pump housing taking shape
  16. jjsende

    Doc's 76 Four Door Valiant

    Starting on a protective box with a removable top/lid around the fuel pump and lines, making this up as I go.
  17. jjsende

    Doc's 76 Four Door Valiant

    No flapper, I never saw one for either fuel filler tube.
  18. jjsende

    Doc's 76 Four Door Valiant

    Thanks for the comments guys, it's good to have a modern fuel door. Finding a donor car was difficult, all the bone yards want to sell the whole quarter panel that has the fuel door. Finally found one that was off a base model Challenger with a standard flip up fuel door that they didn't care so...
  19. jjsende

    Doc's 76 Four Door Valiant

    The Challenger fuel filler neck adapted perfectly to the Valiant's original fuel filler tube after a bit of surgery.
  20. jjsende

    Doc's 76 Four Door Valiant

    Thanks MileHighDart, I lived in Denver a long time ago, the first picture of the Valiant in these threads is at Eagle Lake near the Overlook Hotel where they filmed the Shining. Been getting up at 4 am to squeeze in a couple of hours before I head off to work, burning the candle at both ends...
  21. jjsende

    Doc's 76 Four Door Valiant

    Would you like the cover better if it had some awesome artwork on it?
  22. jjsende

    Doc's 76 Four Door Valiant

    John, Nothing has been done to the internals of the engine or trans (from a 2009 Dodge RAM 1500 that had 32k miles), I want to see how it performs like it is with the 3.9:1 sure grip, it’s intended to be a weekend driver/cruiser. Got to be an improvement over the venerable slant six that the...
  23. jjsende

    Doc's 76 Four Door Valiant

    Used the last of my Tesa tape on the injector/coil harnesses and took some photos with the engine cover in place. Hiding the wires was worth the extra effort.
  24. jjsende

    Doc's 76 Four Door Valiant

    Thanks fellas, took a six pack before I had my square tube epiphany, used an old speedometer cable to snake the wires.
  25. jjsende

    Doc's 76 Four Door Valiant

    Here's some more photos, of what else? More wiring, of course! I've succeeded in cleaning out the rats nest and concealing the majority of the wires and can still remove/service the harness and connections. Can't say that I'd ever look forward to doing this again.
  26. jjsende

    Doc's 76 Four Door Valiant

    Thanks JoeBoy, going to be a nice weekend in Houston, time to lock myself in the garage and see what I can get done (my wife will slide a plate of food under the door when it's time for me to eat).
  27. jjsende

    Doc's 76 Four Door Valiant

    Thanks Ralphie361, it IS hard/tedious work and I will be happy to be done with the worst of it soon. I'll be sure to check out the techflex stuff.
  28. jjsende

    Doc's 76 Four Door Valiant

    The wires running down through the ammo box are routed through a large grommet that was on the original 2009 RAM 1500 harness. They snake up under the power steering pump and then go under the intake manifold and out the back where they end up at the PCM mounted on top of the trans tunnel. I'll...
  29. jjsende

    Doc's 76 Four Door Valiant

    Routing the PCM connections inside to minimize the wire that will be seen under the hood.
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