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The gasket is there to compensate for those kind of flaws. Gasket and surfaces should be dry when you put it all back together too.

As far as the grooves, looks more like dings and dents from getting tossed around. Imagine what what rebuilt stuff will look like in another 20 years with these go thru another cycle. I save old originals and rebuild them myself, a little more work but they end up looking like new when done...

Definitely your problem, the rebuilders get them in and just clean the lids up after being banged around in big bins. The local parts stores usually only have the lids for the Chebby's. Check with your local junk yard, that style cover was used up into the late 80's on pickups and cars at...

I'd be checking the lid, sounds like it's warped or damaged.

The brakes your inquiring about are the Kelsey Hayes with 4 piston calipers I presume. These are the same from 67-72 and will fit on your car. You will also need the larger lower ball joints and of course a master cylinder and proportioning valve from the donor car. Make sure you have the 14"...