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Buy SA CarTech books. I have several, also learning college level math helps with a lot. I'll admit I can't usually just throw out numbers without a lot of research, cross checking and always learn something new. If I were you, I'd just grab a peppy pre-built motor if all's you want is spinnin...

I'm def with timing. If you got your compression stroke going while the valve is behaving as if it's an intake stroke... Basically the valve is open and instead of the piston going down, its going up -- forcing air OUT of the carb. Your timing is off :|

I see what you're saying, although I was thinking that it's a hemi, they vibrate and rattle around hard. I've seen some 360 engines shake pretty good that it made you think they were going to rip themselves out of the motor mounts. I never did a hemi -- but cool place ya work :)

Shoehorn nightmares. Won't it mess with the suspensions geometry if you alter that fender? Maybe it's time to go with something like this

Can you fab a valve cover? Do damage to it (valve cover) instead of the body. Just make sure it still has vacuum.