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Schumacher headers work well for this application. Some people might not like them, went with a smaller starter. Clear everything

Was your passenger side valve cover tight near heater fan?

Did mine about 6/7 years ago. 6 cylinder K and Schumacher kit working great. Auto to 5 speed. Avatar car is that car.

I believe these plastic pieces are your valve guide seals. They break up like that and can block the screen. Small black brittle pieces. I've seen this before. You don't have to pull the motor. Puff of smoke when it starts? just my thought.

67 Dart convertible, 440 pretty much stock build motor. 5 speed tremec,overdrive 5th. 355 gears. Love it. Carlisle this year.

I have a 440 pretty much stock 68 motor in mine, and my garage is probably worse. Been trying to neat up for years .67 Dart convertible,5 speed. Your car sounds great.