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Any new updates? Still kind of curious...

The cap may be keeping the pressure too low, causing a vacuum effect and if the spring isn't in the lower hose, or its too short, it may be sucking the hose shut. I'm curious as to why the shop recommended this pressure rating on the cap, I always use a 16 lb cap. Just something to try, or ask...

Why did they recommend such a low pressure cap? I would also put a 180 degree thermostat in it, that will help it stay closer to the temp you want without such a large fluctuation. I put a new radiator in my Dart a couple of years ago, and had a problem similar to yours, even though it had...