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:-D ... God I love honesty. Rusty Rob, please keep in mind that most coaters just blast and powder coat whatever comes in the door. They don't give any thought to cleaning up casting defects or repairing any damage. Personally, I just can't see doing the work any other way except all the way...

Boy, I've been there myself! Made up a few very unladylike words along the way of my resto too. Keep in mind that sometimes throwing things helps ... sometimes not. :-D

I'm proud of you Sherry! :-D There's nothing like that feeling of satisfaction after you Do It Yourself.

Wow, that's scary! All those prayers to the Tig Welding Gods paid off that day. :-D

It's probably an old hose and the support spring inside of it has collapsed or rusted away to nothing. Radiator hoses are cheap but overheated blocks are not. Time for a new one! :-D

I throw the o-ring away and fill the channel with RTV. Never had a leak.

Sounds like it's time for The Dashboard Boogie! Drop the entire heater box and clean it out from one end to the other. You'll find all KINDS of cool treasures in there .................... :-D

Pete, you've always been a cool dude. Now you're gonna be Super Cool! :-D Just think ... no more leaving the skin off the back of your thighs on the front seat! Good luck with the projects and have faith in yourself.

Barge, as I've been saying all day ... it looks phenomenal!!! Glad you decided to share your hard work with everybody. Tyler, original shrouds are really hard to find, and finding one in great shape after 40+ years is almost impossible (they're plastic). If you do get lucky and find one...

Check out Speedway Motors too. Got a really nice crossflow triple core a few years back for a couple hundred bucks. And Terry, I've been told it's not the size that matters. It's how you use it. :-D

I bought a nice crossflow aluminum radiator from SpeedwayMotors.com for under $200. No problem keeping the 340 cool even idling in traffic. Had to fab up some mounts for it but it fit just fine. (I can get measurements if you want them.)

Before you make a final decision, check out the aftermarket radiators at SpeedwayMotors.com. I bought a NICE aluminum triple core crossflow from them, and a beautiful billet recovery tank too, for about $200.