8 1/4 rear end 2.45 gears!

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I have seen 2 cases, 1 a 2.94 ring and pinion in a 2.45 housing and another with 4.10 gears into a 2.45 housing. Might have not been right, but they worked. The carriers are different, break between 2.45 and 2.71. I even saved a Sure Grip and gears from a 2.45 F body 8 1/4.
 
Do You mean that there are 2 different housings ?
Read through this. It has some good info in it.
 
Read through this. It has some good info in it.
I'm still a bit confused -- I guess more info than I can absorb. ----- My question is can I put a 3.55 posi unit, into a housing that currently has 2.45 gears in it, without any modifications ? -- Both housings are 8-1/4".
 
I'm still a bit confused -- I guess more info than I can absorb. ----- My question is can I put a 3.55 posi unit, into a housing that currently has 2.45 gears in it, without any modifications ? -- Both housings are 8-1/4".
I'm not 100% sure myself.......but I don't think so. Maybe someone with more sense can answer more solidly.
 
The 2.45 gear has its own carrier specific to 2.45 ratio be it an open or sure grip. You cannot go numerically higher on that gear ratio using that carrier. 2.76 and above all swaps on same carrier. Physical 8.25 diff is no different just use the higher numerical ratio carrier and gears.
 

The 2.45 gear has its own carrier specific to 2.45 ratio be it an open or sure grip. You cannot go numerically higher on that gear ratio using that carrier. 2.76 and above all swaps on same carrier. Physical 8.25 diff is no different just use the higher numerical ratio carrier and gears.
You're close but there was no 2.76 ratio with the 8 1/4" axle. The closest to that was a 2.71.
There were no "Posi" units either, technically.

Posi SG 4f.jpg
 
The 2.45 gear has its own carrier specific to 2.45 ratio be it an open or sure grip. You cannot go numerically higher on that gear ratio using that carrier. 2.76 and above all swaps on same carrier. Physical 8.25 diff is no different just use the higher numerical ratio carrier and gears.
Is the "carrier" the housing ? --
 
People keep using the term carrier when it is just as easy to use the word differential.
The axle housing can accommodate all of the factory ratios that were offered. From memory, they ranged from 2.24 to 3.92.
The info I have states that the differential case application is as follows: 2.45 and lower numerically is ONE differential, 2.71 and numerically higher is the other differential.
 
For the moment let's ignore the terminology used by Chrysler in the service manual and parts catalog.
Out in the real world, how do people define the 8 1/4
" Carrier "
Does it include spider gears and bearings or is the Carrier bare with no other parts?
 
You can install ANY 8.25" gear ratio offered into ANY 8.25" housing if you use the correct CARRIER and the correct carrier bearings. For example, you can install a 2.71 and up sure-grip with 3.55 gears into an 8.25" housing that was originally built with 2.45 and down gears/carrier.

There were 2 housings, but it did not affect gear ratio fitment. '76 and newer housings came with larger diameter carrier bearings than the '75 and older version.
 
Thanks, Cass.
I knew that there was a "break" in the axle in the same way that some axles from other manufacturers had. In short, the differential carrier was different based on the gear ratio. The taller the gear, the thinner the ring gear so the carrier/differential had to be built closer to the centerline of the housing. I've read that some GM axles used a thin shim that went between the ring gear and carrier to make things work.
The "break" is as stated. 2.45 to 1 and taller is one carrier/differential, 2.71 and lower is another.
I didn't know about the difference in housings but now I do.
I have a disassembled 8 1/4" axle that came with 3.21 gears and a 69 Dart 4 door with transplanted 8 1/4" axle with a 2.71 Sure Grip. I'm contemplating having a shop swap the 3.21 gears into the Dart axle. I wish I knew how to set up gears myself!
 
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