1966 with gear vendor

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Obviously this is an example of “I don’t know if I can do this” versus “this is what I want to do and I’m going to do it.” I need to remember that on a regular basis. A lot of good work, good example, and good info here.
 
I hope the MSD is better and bullet proof. It's nice to set it and forget it. I ran a bypass wire to the dimmer switch control in the floor, so I could get home with the RV. The GV that I had in the Challenger.....it was fun splitting gears for a few days, and it quickly became more trouble than it was worth! I did like the way it toned the 3.55 gears down on the interstate though!

I normally just leave it in auto mode and let it do it’s thing although I used manual mode exclusively the past two years due to the old controller not working correctly. Splitting gears gets old quickly.

I learned of the new controller made by MSD while at SEMA. Supposedly GV was unable to create one that could filter the electrical noise that’s common in our older vehicles out of the circuits and this is what caused the erratic behavior. So far the MSD one is working ok. I’ll keep my fingers crossed!
 
GV unit really adds length to 904....
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This is just a mock up Trans case. Still heavy to put in and out of car....
 
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What are your plans to restore the integrity of the transmission cross member (the part that is a portion of the torsion bar frame that you cut a piece out of)?
 
What are your plans to restore the integrity of the transmission cross member (the part that is a portion of the torsion bar frame that you cut a piece out of)?
Good question. Planning on reusing cut out piece. Cut smaller and weld in place. It will just fit I think...
 
Good question. Planning on reusing cut out piece. Cut smaller and weld in place.

If you can, you might consider welding the result to the floor pan, as opposed to the few factory spotwelds involved, to stiffen the piece because you lost a lot of strength there and that part of the frame (the whole piece) is pretty critical. If you do that and have room above, you could make a piece to go above it over the floor pan and weld it in place too.
 
If you can, you might consider welding the result to the floor pan, as opposed to the few factory spotwelds involved, to stiffen the piece because you lost a lot of strength there and that part of the frame (the whole piece) is pretty critical. If you do that and have room above, you could make a piece to go above it over the floor pan and weld it in place too.
No way above. Center console. When the cross member is bolted in. It makes the area strong.
 
If you can, you might consider welding the result to the floor pan, as opposed to the few factory spotwelds involved, to stiffen the piece because you lost a lot of strength there and that part of the frame (the whole piece) is pretty critical. If you do that and have room above, you could make a piece to go above it over the floor pan and weld it in place too.
Not really lost a lot of strength. The cross member is the strength.
 
I might strengthen the bolt in cross member.....
 
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Got more done,
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Welded in washers to lower Cross member 1/8 inch. All seems to fit...
Welded in. not pretty, had issue with welder. Got it worked out on the rear...
 
I'm surprised that it required so much cutting. Almost everyone else has said it just takes a big hammer on the floor to make them fit.

I didn't even have to cut my floor to install a 2004R, but it is much smaller that the GV unit especially in length. I did cut the cross-member and welded a 1/4 inch plate about 3 inches wide and 2 feet long that I heated and shaped on top of the floor above the cross-member. It was hard to bend when red hot, so its pretty ridged cold and you can't see it under the carpet. I welded the entire cross-member solid to the floor pan.

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I'm surprised that it required so much cutting. Almost everyone else has said it just takes a big hammer on the floor to make them fit.

I didn't even have to cut my floor to install a 2004R, but it is much smaller that the GV unit especially in length. I did cut the cross-member and welded a 1/4 inch plate about 3 inches wide and 2 feet long that I heated and shaped on top of the floor above the cross-member. It was hard to bend when red hot, so its pretty ridged cold and you can't see it under the carpet. I welded the entire cross-member solid to the floor pan.

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Not in EARLY A body car. Much different.
 
Not in EARLY A body car. Much different.

No doubt. My point was the use of 1/4 inch plate that follows the shape of the original floor to bridge the cut out section is relatively easy to make and very effective. The torsion bar cross member does have a significant amount of stress going into it from engine torque and deflection from the torsion bars. More rigid is definitely better there.
 
No doubt. My point was the use of 1/4 onch plate that follows the shape of the original floor to bridge the cut out section is relatively easy to make and very effective. The torsion bar cross member does have a significant amount of stress going into it from engine torque and deflection from the torsion bars. More rigid is definitely better there.
This is how much it needed. It is pushed up as far as it would go
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No doubt. My point was the use of 1/4 inch plate that follows the shape of the original floor to bridge the cut out section is relatively easy to make and very effective. The torsion bar cross member does have a significant amount of stress going into it from engine torque and deflection from the torsion bars. More rigid is definitely better there.
Welded in the original piece, just flattened some...
 
All welded in......
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Will match the rest before I am finished....That was the only spray paint I had on hand.
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