Can You Say "HYPER-U-TEC-TIC"?

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mech1nxh

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I needed to post this info Honored Posters, for clarification :glasses7:

* Hypoeutectic ----up to 12% silicon
*Eutectic ----12%-15% silicon
*Hypereutectic ----15%-18% silicon

The Casting Process---Eutectic, is the point that aluminum becomes saturated with the alloying material,in the above inferences Silicon.

Silicon alloys do have some inherent virtues---
1) easy to machine
2)cheap raw material
3)stable 'bloom' in medium duty heat applications
4)almost 'immune' to deformation in long term production runs

Silicon alloys do have some inherent vices though---
1)toggle switch failure at > 825* F sustained temp
2) shelf life
3) crystal lattice structure tends to de -laminate without heat
4) varied casting processes produce finished component weights
that vary as much as !!! 18-23% !!! after machining.

Just an F.Y.I. Honored Posters, an Pleasure as always :D
 
I needed to post this info Honored Posters, for clarification :glasses7:

* Hypoeutectic ----up to 12% silicone
*Eutectic ----12%-15% silicone
*Hypereutectic ----15%-18% silicone

The Casting Process---Eutectic, is the point that aluminum becomes saturated with the alloying material,in the above inferences Silicone.

Silicone alloys do have some inherent virtues---
1) easy to machine
2)cheap raw material
3)stable 'bloom' in medium duty heat applications
4)almost 'immune' to deformation in long term production runs

Silicone alloys do have some inherent vices though---
1)toggle switch failure at > 825* F sustained temp
2) shelf life
3) crystal lattice structure tends to de -laminate without heat
4) varied casting processes produce finished component weights
that vary as much as !!! 18-23% !!! after machining.

Just an F.Y.I. Honored Posters, an Pleasure as always :D

Curious to see what you are researching for....
 
Funny this shod come up...just checked some new KB hypers for weight last week: maybe +/- 1 gram over the whole batch, if that much. And there was no hint of excess machining marks for lightening any of them; just 2 small holes in the pin bosses that hardly varied. So I would scratch the 18% weight variation from the negatives list for a good manufacturer. I have measured a lot more variation on good name brand forged pistons sets.

I have endurance raced both hypers and forged on a turbo'd 4 cylinder, 1.6-1.7 HP per c.i., 14-15 psi max boost. Both did fine. If I was pushing the boost harder, then I would certainly want forged. But I have also melted the top ring lands on a forged piston in a N/A race engine. So neither are bullet proof if you push them too hard.

t would be interesting the measure piston deformation versus temp for each side by side to see if there was a higher upper temp limit for one or the other before the piston shape went whacko.
 
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