This was taken from Aeromotive website under frequently asked questions. This is going to be my setup once I finish the install. The last paragraph is the plan, I'm using my stock in tank pump, stock fuel lines on '89 D100 w/ 5.9 magnum swap. Can't comment on how it will work but will try it.
1. I want to convert my EFI engine to a carburetor, how can I “knock the pressure down” coming out of my EFI pump? What Aeromotive regulator should I use for this?
A common misconception about fuel pumps is that they “put out” a specific pressure. It makes more sense to think of the pump as a source of flow. A bypass regulator creates pressure by restricting flow from the pump, forcing the pump to produce pressure up to the regulator’s set point. Once enough pressure is created the regulator bypass is forced open, allowing excess flow onto the return line. From here the regulator relieves just enough excess volume to maintain pressure. The Aeromotive 13301 bypass regulator can bypass enough volume to handle most medium to larger in-tank EFI pumps, if the return line itself is large enough. Note: Most stock EFI return lines are too small for a carburetor conversion, creating more backpressure than the regulator. At minimum, carb conversions with a 13301 regulator will require a –06 AN (3/8″) return for small OE pumps and an AN –08 (1/2″) for medium to larger pumps. When in doubt install the larger, freer flowing AN -08 line to ensure good results.
If the return line is too small, the question becomes, “Besides running a bigger return line, is there any other way to use the stock, in-tank EFI fuel pump to feed a carburetor?”
There is one possibility, but it means adding another regulator, using both a bypass and a static regulator together. In this case the 13301 regulator is used to first control what is called “line pressure”. This means feeding the stock supply line into the 13301 and then running the stock return line from the bypass port back to the tank. Next, the outlet line from the 13301 is fed into the 13205 static regulator before going to the carburetor. The 13301 is set for 12-14 PSI, high enough to allow use of the smaller, stock return line and then the 13205 is used to block that down to the 5-8 PSI range for the carburetor.