Ignition module

-
Remember to match your ballast resistor to the module you are using.

Halifax Shops and Vannath have provided excellent info as guidance.
Ok thank you. I’m sure mine came with the orange w/ blue and my resister is a 1.2 that came with the distributor
 
Remember to match your ballast resistor to the module you are using.

Halifax Shops and Vannath have provided excellent info as guidance.
IMG_0103.png
 
Thanks That’s great information. So I should probably use the orange one with my distributor? Since I swapped the orange one for the one on my that photo , my tach won’t go over 2500 rpm’s and then is irradict. That’s why I thought it could be bad. The orange ones are rated for 6,000 to 6500 correct? What are these chrome ones rated at? I bought two just like theses at a garage sale in the 80,s

In general, the Wells ECU should work fine with your distributor, at least for basic operation. It is a direct replacement for a production ECU. The original Direct Connection/Mopar Performance distributors were just selected production distributors with a modified advance curve, via spring change. Later, the distributors were outsourced to Mallory with a different design, and then other suppliers entirely.

The P4120505 orange ECU is rated to 6000-6500 RPM, depending on the other components, but 5500 RPM in the system with the stock coil. The production ECUs, except the 1972 limited versions, are rated to 6000 RPM for the ECU itself, but 5500 RPM in the system with the stock coil. These ratings are for the original and earlier production parts. New versions are probably rated the same, but less likely to match the ratings, and unlikely to match the reliability.

The Wells ECU will be no better at high RPM than a stock ECU, but should perform similarly otherwise. It will be less maximum RPM than a P4120505 orange ECU and likely less stable as it nears its RPM limit. The Wells ECU finish is more nickel than chrome. These and other aftermarket ECUs that look chrome are not the same as the Chrysler "chrome ECU" which is rated higher. These regular replacement ECUs regardless of case finish are rated the same as stock production. There are some specialty aftermarket ECUs that do claim higher RPM ratings though. The following image shows an actual Chrysler chrome ECU, number P4120534, on one of my cars:
chrome_ECU.jpg

I have been running this since the 1980s, but with a 0.5 ohm (earlier) or 1.2 ohm (currently) ballast resistor and 1.4 ohm Accel 8140 coil, so RPM is limited from the rated maximum. I originally converted to electronic ignition, wired, and ran the P4007298 ECU on this car in 1979.

Ray listed the published ratings for the Chrysler chrome ECU (P4120534) and others, but the information is also in my following table:

ECU Part NumberPinsUsageCoilBallast Resistance
3438850R5Modification of production ECU for NASCAR racing up to 7000 RPM, or 8000 RPM with different coil and ballast resistorProduction or similar coil, 1.3-1.8 ohms. Or higher output with a racing coil.0.5-0.7 ohms. Or other resistance to match the coil used.
P36900115First performance parts ECU for Super Stock, etc. Replaced 3438850R.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used.
P36902565High RPM ECU for Super Stock, etc. Replaced P3690011. Blue with gold heat sink.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P3690256A5Revised P3690256.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P3690256B 5Revised P3690256A.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P40072985Released in 1978 to replace P3690256/A/B. Chrome with a blue multi-fin heat sink.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P41205054Released for general high performance and moderate race applications. Orange with blue heat sink.Production or similar coil, 1.3-1.8 ohms to 5500 RPM. Or higher output to 6500 RPM with racing coil.0.5-0.7 ohms. Or other resistance to match the coil used. NOTE: later ballast resistor ~1.2 ohms can be used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P41205344Released in 1980 to replace P40007298. Chrome with black heat sink.Production or similar coil, 1.3-1.8 ohms to 6000 RPM. Or higher output with racing coil. 8500 RPM with P3690560 coil.0.5-0.7 ohms. Or other resistance to match the coil used. P2444641 0.25 ohm with P3690560 coil.
P41206004Released in 1981 as a high RPM, racing only unit which can sink more current to drive the coil. Gold with black heat sink.Works with production coil to 5500 RPM, but not recommended. Use P3690560 coil or similar to 10500 RPM.Resistance to match the coil used. 0.5-0.7 ohms with production coil. 0.8 ohms with Accel Super Coil. Use P2444641 0.25 ohm with P3690560 coil.

Note that some ratings varied a little over the years.

For the Wells replacement ECU, or a P4120505 orange ECU, your ballast resistor should be 0.5 - 1.5 ohms, and your coil should be 1.3 - 1.8 ohms. Resistance at the lower end of the range for the resistor and/or the coil will allow a little more delivered spark energy, but anything in this range will function properly. DC resistance matching is not the only consideration in the dynamic ignition system, but it is the starting point for matching components.

If the tachometer read correctly with the previous ECU, but not the Wells ECU, double check the tach wire connection and routing of the wire. The wire should not be near, or run parallel to, any secondary ignition (spark plug) wires. It's also best not to run the tach wire directly parallel to the coil negative lead. If everything otherwise checks out or if swapping the ECU corrects the issue, the Wells ECU may be generating too much noise from the transistor switching at higher RPMs. Clean enough to operate the ignition system, but just noisy enough to cause the tachometer issue. In this case there is not much that can be done to keep the ECU and same tachometer, but there are possible filter circuits to put in the tach lead that might help. Tachometer signaling, especially if originally designed for contact point switching, can be falsely triggered by the ECU switching, if noisy, and lead to erratic or inaccurate readings.
 
In general, the Wells ECU should work fine with your distributor, at least for basic operation. It is a direct replacement for a production ECU. The original Direct Connection/Mopar Performance distributors were just selected production distributors with a modified advance curve, via spring change. Later, the distributors were outsourced to Mallory with a different design, and then other suppliers entirely.

The P4120505 orange ECU is rated to 6000-6500 RPM, depending on the other components, but 5500 RPM in the system with the stock coil. The production ECUs, except the 1972 limited versions, are rated to 6000 RPM for the ECU itself, but 5500 RPM in the system with the stock coil. These ratings are for the original and earlier production parts. New versions are probably rated the same, but less likely to match the ratings, and unlikely to match the reliability.

The Wells ECU will be no better at high RPM than a stock ECU, but should perform similarly otherwise. It will be less maximum RPM than a P4120505 orange ECU and likely less stable as it nears its RPM limit. The Wells ECU finish is more nickel than chrome. These and other aftermarket ECUs that look chrome are not the same as the Chrysler "chrome ECU" which is rated higher. These regular replacement ECUs regardless of case finish are rated the same as stock production. There are some specialty aftermarket ECUs that do claim higher RPM ratings though. The following image shows an actual Chrysler chrome ECU, number P4120534, on one of my cars:
View attachment 1716483841
I have been running this since the 1980s, but with a 0.5 ohm (earlier) or 1.2 ohm (currently) ballast resistor and 1.4 ohm Accel 8140 coil, so RPM is limited from the rated maximum. I originally converted to electronic ignition, wired, and ran the P4007298 ECU on this car in 1979.

Ray listed the published ratings for the Chrysler chrome ECU (P4120534) and others, but the information is also in my following table:

ECU Part NumberPinsUsageCoilBallast Resistance
3438850R5Modification of production ECU for NASCAR racing up to 7000 RPM, or 8000 RPM with different coil and ballast resistorProduction or similar coil, 1.3-1.8 ohms. Or higher output with a racing coil.0.5-0.7 ohms. Or other resistance to match the coil used.
P36900115First performance parts ECU for Super Stock, etc. Replaced 3438850R.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used.
P36902565High RPM ECU for Super Stock, etc. Replaced P3690011. Blue with gold heat sink.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P3690256A5Revised P3690256.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P3690256B 5Revised P3690256A.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P40072985Released in 1978 to replace P3690256/A/B. Chrome with a blue multi-fin heat sink.Production or similar coil, 1.3-1.8 ohms to 7000 RPM. Or higher output racing coil to 9500 RPM.0.5-0.7 ohms. Or other resistance to match the coil used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P41205054Released for general high performance and moderate race applications. Orange with blue heat sink.Production or similar coil, 1.3-1.8 ohms to 5500 RPM. Or higher output to 6500 RPM with racing coil.0.5-0.7 ohms. Or other resistance to match the coil used. NOTE: later ballast resistor ~1.2 ohms can be used. Use Accel 150001 per Accel instructions with 140001 Super Coil.
P41205344Released in 1980 to replace P40007298. Chrome with black heat sink.Production or similar coil, 1.3-1.8 ohms to 6000 RPM. Or higher output with racing coil. 8500 RPM with P3690560 coil.0.5-0.7 ohms. Or other resistance to match the coil used. P2444641 0.25 ohm with P3690560 coil.
P41206004Released in 1981 as a high RPM, racing only unit which can sink more current to drive the coil. Gold with black heat sink.Works with production coil to 5500 RPM, but not recommended. Use P3690560 coil or similar to 10500 RPM.Resistance to match the coil used. 0.5-0.7 ohms with production coil. 0.8 ohms with Accel Super Coil. Use P2444641 0.25 ohm with P3690560 coil.

Note that some ratings varied a little over the years.

For the Wells replacement ECU, or a P4120505 orange ECU, your ballast resistor should be 0.5 - 1.5 ohms, and your coil should be 1.3 - 1.8 ohms. Resistance at the lower end of the range for the resistor and/or the coil will allow a little more delivered spark energy, but anything in this range will function properly. DC resistance matching is not the only consideration in the dynamic ignition system, but it is the starting point for matching components.

If the tachometer read correctly with the previous ECU, but not the Wells ECU, double check the tach wire connection and routing of the wire. The wire should not be near, or run parallel to, any secondary ignition (spark plug) wires. It's also best not to run the tach wire directly parallel to the coil negative lead. If everything otherwise checks out or if swapping the ECU corrects the issue, the Wells ECU may be generating too much noise from the transistor switching at higher RPMs. Clean enough to operate the ignition system, but just noisy enough to cause the tachometer issue. In this case there is not much that can be done to keep the ECU and same tachometer, but there are possible filter circuits to put in the tach lead that might help. Tachometer signaling, especially if originally designed for contact point switching, can be falsely triggered by the ECU switching, if noisy, and lead to erratic or inaccurate readings.
Yes the tach worked fine with the orange w/blue until it lost its filling under the module. Then I put that wells on and the tach wouldn’t go over 2500 rpms and then got erratic and then cutting out at high rpms. Should I go with the orange with the blue that I found on eBay that’s brand new or use the hirev 7500 that jegs offers? I also have a accel super coil from the 80,s that I’m using
 
Last edited:

Yes the tach worked fine with the orange w/blue until it lost its filling under the module. Then I put that wells on and the tach wouldn’t go over 2500 rpms and then got erratic and then cutting out at high rpms. Should I go with the orange with the blue that I found on eBay that’s brand new or use the hirev 7500 that jegs offers? I also have a accel super coil from the 80,s that I’m using

If the "orange with the blue" is a genuine, USA made, P4120505 ECU, then yes, recommended. If it is a modern version, or one of its orange imitators, I can't recommend it. I also can't recommend the Jeg's offerings or anything else made in recent years. However, if that is all available to you, check around for more specific information on that specific ECU.

Note that the Accel Super Coil is specified to use the Accel 150001 0.8 ohm resistor in series with the stock (or equivalent) ballast resistor. It can work without it though depending on the ECU, etc.

If the ECU is causing higher RPM cutting out, it may be getting over-driven with the Super Coil. Try adding the correct, or similar, 0.8 ohm ballast resistor if it is not already being used.

If the ECU is being over-driven, the added resistance might help with the tach issue too. The P4120505 ECU can handle more current, so that might be why it did not have trouble with the tach, but the Wells ECU does.

Accel Super Coil instruction is attached as FYI if needed.
 

Attachments

Last edited:
If the "orange with the blue" is a genuine, USA made, P4120505 ECU, then yes, recommended. If it is a modern version, or one of its orange imitators, I can't recommend it. I also can't recommend the Jeg's offerings or anything else made in recent years. However, if that is all available to you, check around for more specific information on that specific ECU.

Note that the Accel Super Coil is specified to use the Accel 150001 0.8 ohm resistor in series with the stock (or equivalent) ballast resistor. It can work without it though depending on the ECU, etc.

If the ECU is causing higher RPM cutting out, it may be getting over-driven with the Super Coil. Try adding the correct, or similar, 0.8 ohm ballast resistor if it is not already being used.

If the ECU is being over-driven, the added resistance might help with the tach issue too. The P4120505 ECU can handle more current, so that might be why it did not have trouble with the tach, but the Wells ECU does.

If the "orange with the blue" is a genuine, USA made, P4120505 ECU, then yes, recommended. If it is a modern version, or one of its orange imitators, I can't recommend it. I also can't recommend the Jeg's offerings or anything else made in recent years. However, if that is all available to you, check around for more specific information on that specific ECU.

Note that the Accel Super Coil is specified to use the Accel 150001 0.8 ohm resistor in series with the stock (or equivalent) ballast resistor. It can work without it though depending on the ECU, etc.

If the ECU is causing higher RPM cutting out, it may be getting over-driven with the Super Coil. Try adding the correct, or similar, 0.8 ohm ballast resistor if it is not already being used.

If the ECU is being over-driven, the added resistance might help with the tach issue too. The P4120505 ECU can handle more current, so that might be why it did not have trouble with the tach, but the Wells ECU does.

Accel Super Coil instruction is attached as FYI if needed.
Ok thank you so much for your help. I think I see my problem now and yes it is a genuine orange/ blue.i do have two ballast resistors on the car. The original one and the one that came with the distributor hooked up. So my problem was probably putting on that wells module. I didn’t realize there were different ones. Thanks again everyone that was involved in this matter
 
i purchased the kit in 2022, I have since purchased a second unit for backup.

This kit was purchased from Richard Ehrenberg , Mopar Parts.

On Line.

BTW Do you carry the same part ?
Probably one of the new MP authorized kits made overseas. I will not touch those kits unless they are made pre 2000
 
So I was thinking ( could be dangerous) are all ignition modules the same? I bought a direct connection distributor conversion kit to get rid of my dual point distributer back in the 80,s. The module puked its guts out so I had an old one that I bought from a garage sale years ago and put that on. Could that be the problem not having the right one. This module was probably from the late 80,s or early 90,s. It started the car right up so I assumed it was good.
A few times I have had a oem ECU that also puked ts guts out and still worked fine. I did carry a spew new one in the glove box.
The guts is insulation /waterproofing I figure.
 
A few times I have had a oem ECU that also puked ts guts out and still worked fine. I did carry a spew new one in the glove box.
The guts is insulation /waterproofing I figure.
Yea I think so too. But mine quit working after that. It did last 40 years though on a good note
 
-
Back
Top Bottom