I prefer the rebuild myself route due to the cost BTW. Any thoughts or suggestions?
Buy something new. Not rebuilt new, but actually new. Which pretty much limits you to a Flaming river manual box, or a Borgeson/Delphi box (but even some of those are rebuilt!).
The problem is that even rebuilding the steering box doesn't usually take all of the play out of the box. That's assuming of course that the play in your steering is actually
in the box, and not in the steering coupler, tie rods, pitman/idler, control arm bushings, etc. Usually a lot of it is in the steering coupler.
If it is actually in the box, the on center dead spot in the steering is a worn spot on the worm gear. Since replacement worm gears haven't been available for some time (or at all in some cases), that means even a rebuilt box has the same old worm gear. The bearings and seals will tighten it up a little, but you'll still have some on center steering play.
Mopar performance used to sell these
Which is a 20:1 manual steering worm gear, #4007612. But, not anymore. There are some still floating around out there, but they only work for the manual steering boxes. I have one I managed to get from Mancini awhile back before they dried up, but I'm
keeping it.
Your best bet would be to call Dick at Firm Feel, and ask him what the story is on worm gears for power steering boxes. As far as I know, they haven't been available forever, and there aren't any brand new Mopar boxes being built. He may have some parts stashed away though.