Valve cover fitment issue with RPM Air gap intake

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I cut my valve covers along the runners 20 years ago to clear the intake. It’s on the backside and I don’t think anyone has ever noticed. I use metal core (moroso or Mopar performance I forget which) gaskets because they’re reusable and sealed much better than anything I tried over the years. To me the MP covers are still the best looking and have aged well. No intention on selling. Good luck!
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The 1646 gaskets are connected by a metal strip between the two cork pieces.

I use studs as well…just easier no matter what gaskets you use
 
The 1646 gaskets are connected by a metal strip between the two cork pieces.

I use studs as well…just easier no matter what gaskets you use
The "doubled up" Felpro 1646 gaskets work well with the MP valve covers and Air Gap intake. I tried the Morso rubber gaskets first and could not get them to seal properly. My Felpro's have been on for 4 years now w/o any issues. I went with longer bolts, tried studs and they just kept coming loose.

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Good day all!

1973 dodge dart custom, pepped up 360, Edelbrock RPM Air Gap intake.

Still mocking up the pepped up 360 I have, and noticed that with the RPM air gap into and "mopar performance" valve covers, that the valve cover lip hits the intake runners and is nowhere close to sitting down on the head.

My initial plan was to try and mill/grind on the valve cover lip (these mopar ones have a pretty hefty lip on them), but as I started to look into this more, I saw that some have solved this with using thicker gaskets on the valve cover.

That being the case, how have y'all addressed/remedied this issue before? Im sure im not the first to bump into the problem, so didn't want to reinvent the wheel here, or damage the valve covers if thicker gaskets could have solved the problem.

Any help would be much appreciated, and links or part numbers would be even better!

Thanks in advance!

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https://ebay.io/m/7XRX7d

These appear to be a nice option too, but kind of pricy. They sell different thicknesses as well. I have these saved to my watchlist on eBay when I get to that point. I have the same MP valve covers and thought about these for my build.
 
https://ebay.io/m/7XRX7d

These appear to be a nice option too, but kind of pricy. They sell different thicknesses as well. I have these saved to my watchlist on eBay when I get to that point. I have the same MP valve covers and thought about these for my build.
I have them saved also. When I was building my 273 for my 65 Barracuda, I thought I might need them since I was using roller rockers under chrome Direct Connection valve covers. I ended up not needing them. If you just need a little bit of clearance, Felpro makes a double thick valve cover gasket. It comes with a piece of steel shim glued between 2 cork gaskets. I bought a three foot piece of 1/4-20 threaded rod and made studs instead of using valve cover bolts. I cut them to length and used stainless Nylock nuts. They work great!
 
Thanksn that is a lot more budget friendly than the spacers. Even with the spacers, you'd have to buy two sets of thin gaskets, adding more to the cost. I just shared that for the people where money is no object.
 
Good day all!

1973 dodge dart custom, pepped up 360, Edelbrock RPM Air Gap intake.

Still mocking up the pepped up 360 I have, and noticed that with the RPM air gap into and "mopar performance" valve covers, that the valve cover lip hits the intake runners and is nowhere close to sitting down on the head.

My initial plan was to try and mill/grind on the valve cover lip (these mopar ones have a pretty hefty lip on them), but as I started to look into this more, I saw that some have solved this with using thicker gaskets on the valve cover.

That being the case, how have y'all addressed/remedied this issue before? Im sure im not the first to bump into the problem, so didn't want to reinvent the wheel here, or damage the valve covers if thicker gaskets could have solved the problem.

Any help would be much appreciated, and links or part numbers would be even better!

Thanks in advance!

View attachment 1716507271
First thing you need to know is if that manifold actually sits down and aligns with the Port windows. Do the bolt holes center themselves when you look through the intake manifolds holes. I think that I would use a thicker gasket after checking what I mentioned.. but id rather clearance tha manifold... but i still think the tintake sits high...
 
I wasn't willing to grind my valve covers in case I ever wanted to sell them. They would be considered damaged and not sure what I could sell them for. For me this was a simple solution. Good luck. Bobby
I had to grind the valve covers to clear a Victor EFI intake. Perhaps spray the gaskets with some high-tac.
 
I first encountered this problem in the mid-seventies putting Cal Custom valve covers on my 340. Had few tools then, a simple file was good enough to make clearance on the valve covers. No machine work necessary, and making the necessary clearance on the valve covers seemed easier to me than grinding on the intake, especially after the intake was already on the car, and a better solution than trying to run multiple valve cover gaskets.

Still doing it. Have Offenhauser finned covers on my 340 and 360, rpm air gap intakes. Like this:

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I'm running the eBay spacers above. They were useful when trying to stuff 1.7 Jesel rockers under the chrome Direct Connection valve covers.

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The intake should be fitted to the head and milled off as needed when the engine is built. How would you put revers flange valve covers on if that is not done pictured below.. The factory tin covers and some after markets have the notch cut in for the runners on the intake. But leveling them off is a plus for sealing properly.

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Small update. Although I have not installed it yet, I mocked up the cover with the double thick felpro gaskets mentioned above and they appear to fit without any modification to the intake or valve cover. I will post updates once installed and down the road if they develop a leak or so.
 
First thing you need to know is if that manifold actually sits down and aligns with the Port windows. Do the bolt holes center themselves when you look through the intake manifolds holes. I think that I would use a thicker gasket after checking what I mentioned.. but id rather clearance tha manifold... but i still think the tintake sits high...
The intake and all bolts and ports lined up perfectly when I installed them.
 
SCE also has the .313 thick cork valve cover gaskets a lot cheaper than the Felpros. The part no is 169076 at 30.35 at Summit.
 
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