How concerned should I be about this?
Is this common?
I need new bushings but am wondering if I need major reconstructive surgery before I attempt the rebuild of the suspension.
Any help is appreciated.
Thanks
You'll know if they're straight. I rebuilt an early A suspension many years ago that had been in an accident that deformed the driver side mount. I cut the welds and used a porta power to push it back where it needed to be and rewelded. If it will align there shouldn't be an issue.
Common A-body issue! I thought this was only a BB car issue but maybe more. Welcome to the club!
Mine had gussets welded in the 80’s and poorly! On resto in 2014 it was dealt with correctly.
It will also drive you nuts trying to get a good alignment!
I'm so glad to be part of a club! LOL - What did you do to "deal with it correctly?"
Cracks at the UCA mounts isn't uncommon. The factory issued a TSB on them all the way back in 1973, so even new these cars had enough of an issue that the factory had to publish a repair. You can see the full images at Hamtramck Historical
https://www.hamtramck-historical.com/images/TSBs/1973/02-08-73C page1.jpg
https://www.hamtramck-historical.com/images/TSBs/1973/02-08A-73C page2.jpg
View attachment 1715369365
View attachment 1715369366
Good advice so far on how to deal with it, your repair looks good for the first on. I would make sure everything was clean and then weld up the cracks and plate the frame and mount in that area to reinforce it. I don't think there's any reason to take it to a frame shop based on what you've shown, if the frame looks damaged elsewhere that would be a different story. You should definitely have the car re-aligned when you're done. I would thoroughly inspect all the suspension components and bushings before I put the car back on the road. If the bushings are worn out or something is bent or broken it would add to the stress on the mounts. Based on the pictures I would suggest just rebuilding the front suspension. You'll have to take it partially apart to do the repairs, I would just take this opportunity to take it all apart and replace all the bushings and ball joints to make sure the car stays road worthy this time around.
of course, there are probably occasional poor factory welds, but don't you think some of these instances of cracking are related to abuse, or collisions, or poor maintenance, or big tires, or improperly altered ride heights, or any combination of the above?
of course, there are probably occasional poor factory welds, but don't you think some of these instances of cracking are related to abuse, or collisions, or poor maintenance, or big tires, or improperly altered ride heights, or any combination of the above?