Thread Necro!
I've been watching the new fuel sender / tank in my 1973 Duster since I installed it, and it would be easy to just keep track of miles to empty, but I like to have an accurate fuel gauge.
When I put the new fuel tank (Made in Taiwan) in, I got this sender from Year One:
https://www.yearone.com/Product/chrysler-a-body/bg914
And after watching the OEM fuel gauge habits for many tanks, I see what I'm dealing with. It will go from reading Full to Empty in roughly 125 miles. My Slant 6 is getting right around 15 mpg. I will fill it up and write down the mileage, knowing I am good for 200 miles. I once drove it until it ran empty on a highway, and I got about 235 miles total that tank. I've looked at the resistance charts in this topic, and it seems about right.
I'm this close to getting an AutoMeter fuel gauge and their Fuel Bridge to calibrate it. I'll run a new wire from the tank to the fuel bridge to minimize resistance. I'll use their
https://www.autometer.com/2-1-16-fuel-level-73-10-linear-z-series.html fuel gauge with it.
This wouldn't be hard to do, and I have it all figured out, but of course auto meter makes their calibration system wrong.
With my 1973 Duster on level ground, I'd use a protractor, string, and weight to get the angle of the tank as it is installed in the car. Then remove the tank, dump out any gas, and prop it up so it is at the same exact angle on the ground. Then use gallon jugs of water to count how many it takes to fill, then drain it out. Put in a half a gallon to set my "empty" point, then fill a total of 4 gallons for 1/4, 8 for 1/2, 12 for 3/4, and 16 for full. Then whatever extra amount the tank can hold, just to see.
Now this would be easy if you calibrated the fuel bridge from empty to full. But it is the opposite. You start with the Full setting and work your way towards empty. So I'd have to fill exactly 16 gallons, set full, drain out exactly 4 gallons, set 3/4, etc, or dump the whole tank and refill 12 gallons for the 3/4 calibration.
It is a pain.