rivets are actually a lot harder to find than I thought ....I asked about rivets at a hardware store and the guy said "whats that" so I take it they don't have them.
I wanted to get a few and see if I can get them to work with a air hammer and dolly.
Rani i do this for a living as an aircraft sheetmetal structures mechanic. I have been doing this for 18 years. I would NOT use an airhammer to try to rivet stuff together. It will tear up whatever you are trying to rivet. Air hammers make too many hits per second compared to an actual rivet gun.
Check out these places.
Www.yardstore.com
Www.browntool.com
Boeing surplus
Aircraft spruce and specialty
the first 3 sell tools, rivet guns, sets, bucking bars, clecos, angle drills nutplate jigs, rivet squeezers , countersink microstops, and many more items you may never have seen before. The last one sells aviation hardware including rivets. Aluminum rivets are cheap as long as you dont need a material certification for aircraft use with them. They are sold by the pound.
Aircraft nominal sized holes (standard size) are drilled not as fractional until you reach 1/4"
It goes like this
#40 drill #3 rivet
#30 drill #4 rivet
#21 drill #5 rivet
#10 drill #6 rivet
1/4" drill #8 rivet
If the holes get damaged when removing the old rivets it is possible to use an oversized rivet. This is if the hole cleans up for the rivet shank that is oversized between 2 nominal sizes. If that is not possible, the hole is enlarged to the next nominal size. That is unless it cannot meet its E.D. (edge distance)
Most aircraft require a minimum of 2 D edge distance which is the distance from the rivet to the edge of the frame or metal sheet you are riveting be legal. this E.D. Is 2 times the shank diameter. Typical rivet spacing from fastener to fastener is 4 to 6 D. Minimum spacing but typically no more than 10 D. Spacing.
I have a wealth of information on this subject including rivet material types, head styles, different types of countersink flush fasteners including the Boeing type design counterbore countersink type rivet.
Hope this helps
Matt