I know it took forever, but I took it for its first drive last night. I have not yet wired the GV, but according to the owner of GV, there is no harm in driving as a 1:1 unit. I am very pleased with the results.
For those curious, yes, it only takes very minor clearancing of the floor around the actual GV unit with a large ball pean hammer. Additionally as per my previous posts, illustrating the minor grinding on the GV adapter housing in the area where it passes through the transmission cross member.
The GV supplies a 24" speedometer cable extension. This proved far to long, so I had a 16" made. This fit perfectly.
I used some other A body rear transmission mount that was JUST slightly shorter, this provided the necessary added room.
I had the Dana 60 built concurrently while I did transmission and GV install. It turned out excellent. I measured the driveline angles with diff in car, then tacked in place. We pulled out again and did final welding. Angles are as follows.
Engine, trans, GV = 2.7 down
Driveshaft = 0.7 up
Diff = 0 degrees.
I chatted with the owner of GV about this and his suggestion was to try it as is with no pinion angle shims. As per his recommendation it seems to be perfect, so far no vibration at any speed. This is a huge bonus as my car always had a driveline vibration that drove me nuts. Very smooth and very quiet operation.
The aluminum flywheel is awesome! Im so glad I went that way. With the 4.10 gears, it rolls out like my old flywheel and 3.23 gears. When you roll on it it revs "like a die grinder", to quote another member. Again, very very smooth on the highway. Engine idles excellent, even with a 239-241@.050 with 106LSA.
This project took me a while due to living a real family life with work and other commitments, the outcome is excellent. I am very pleased with the choices made.
Here is the proof that tunnel rams and aluminum flywheels can be street friendly in the right combination. This car is a sweetheart to drive.