I agree, so if the thing is over charging at this point it's the VR more likely than not.The thing is, Dana he put a relay in that circuit, and should not be getting ANY drop
Sorry I can not read thatOK, so i removed relay. As the orig issue remained, i figured i may as well go back to square one lol.
So 0.8V at blue ign 1 on br and batt +ve key on. The blue/tracer wire at N cavity eng side bulkhead felt a little soft. So i replaced that wire(N cavity to splice for ecu and br) to eliminate it as the issue. No change, so I'm leaning to under dash issue.
N cavity at BH with new wire and batt +ve, 1V.
Now to under dash. Same scenario, key on not running.
From N at BH dash side and blue ign1 at switch, 0.6V
From 12V red at switch to blue ign1 at switch 0.3mV
From red 12V at switch to N BH dash side 0.7V
From Red 12V at switch to welded splice(5 wires total) 0
3mV.
Here's pics of ign key schematic, remember ammeter bypassed. Welded splice appears good solid.
Thanks all
View attachment 1716409954
Maybe coincidentally 2 issues.......Pre and post cavity N?Steve if you still have the relay properly connected, the drop under the dash should not be an issue.
Sorry I can not read that
Maybe coincidentally 2 issues.......Pre and post cavity N?
Sorry I can not read that

When measuring drop you either need to measure to a good battery ground or direct / as direct as you can get to the battery pos. As you are measuring to the blu tracer here, you are already "down in" the harness, and your readings will only confuse you
You need to rig up a wire, alligator clips or otherwise, maybe 8ft long to extend to battery neg or to the stud on the relay. you can go to the battery, just be very careful you don't short the damn thing
Well you need to find and fix the problem. Why did you pull the relay back out?
The relay path is very simple and eliminates a bunch of harness and eliminates the key switch as a cause. The high current load path of the relay is --start relay---fused new wire---through the relay contacts--to the underhood blue feeding the ignition and althernator field, and VR.
You had that wired, and yet you claim were measuring a drop. If that is so, the drop HAD to be in about 2 ft of wire. The new wire added, the relay, and the blue feeding the VR/ field/ ignition.
I keep telling you, you should try and find a second set of eyes. Does not need to be a Mopar guy, just someone who understands auto electrical. There is something simple, here, and you are somehow missing it.
Steve, have you removed the blue wire from the alternator and run a jumper from the terminal on the alternator to battery positive?
Does the alternator still over charge?
That will not prove or change the problem. The issue is the VR "is it' getting full batt V so it can properly sense, is the VR regulating at the proper set point of nominal 14V (IE is it good or defective) or is there some wild card.Do you mean the jumper goes from blue fld terminal to batt +ve?

Got @MadScientistMat new VR. Totally impressed. Here's a couple videos with it temporarily installed.
Thanks Matt!

So, does this mean your not going to sell your car now out of frustration?![]()