piston valve reliefs, how to

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360 flat top cast pistons. how do I go about adding valve reliefs. it will be a wild circle track cam so I'm assuming there'll be interference. thank you for your time. RR
TDC, sacrificial valve, cut and sharpen a notch... power drill. Finesse the reliefs w a diegrinder. Ooooor buy the tool or take them in.
 

TDC, sacrificial valve, cut and sharpen a notch... power drill. Finesse the reliefs w a diegrinder. Ooooor buy the tool or take them in.
Just have to make sure the sacrificial valve is large enough to give radial clearance to whatever size valve you’re using.
 
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A sacrificial piston is a good idea also. Find one of the same model and cut it up so you know how thick the crown is and how deep you can cut the valve reliefs.
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check it first with the cam dialed in. don't assume necessity until you have tried to work out a solution that avoids machine work.

only need 1 piston in the block to get an idea
if it turns out to be very close put more pistons in and check that the rest are not closer...
you will be able to see already if the valves are all of equal installed height all seats on a level plane. if they all start in the same place etc none can protrude further than the rest

if retarding the cam slightly allowed me to avoid digging holes in my pistons, i'd probably do that, will bring the torque in a little later and avoid machine work.
that in my mind is a better outcome. you purchased a nice flat top piston.... they are supposed to be flat.

only do this If the application for the engine and your gearing allows for a slight move of the torque curve up the rpm range.

look at 25 30 40 thou gaskets as well... with a mind to impact on CR
slightly lower static CR and the cam back straight-up well your are probably back where you started and the piston is still flat
retarded cam timing as well. again you never know till you check

if none of this is suitable the 4th thing in the list would be start digging clearance holes in the crown

its a case of which compromise suits ... and that is potentially linked to the shape of the chamber as well


any cut needs the edges knocked off, sharp edges act as a glowing beacon for detonation and corners act as a magnet for carbon build up which can eventually act as... you get the picture.

A mate built a 318 with some god awful flat top pistons with 4 clearance pockets WHY? they only go in 1 way...no idea where they came from.
it was a hand grenade in respect to detonation...he never revealed why, coulda been cam could have been CR, curve and poor tuning.... the motor in that configuration was never spoken about again....... I've always had my suspicion though, about that "special" set of pistons.

Dave
 
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