Anyone have a metal ceiling in their shop?

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ProjectBazza

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If all goes well the walls in my metal building will be insulated (outer layer only) by the end of the week, and I’m trying to decide what to do with the ceiling. Don’t want sheet rock, and I’m thinking metal panels, but never worked with them on the ceiling before.

Anyone have experience here, and/or pics?

Thanks!

Jim
 
I don’t have personal experience,,,but a friend has metal ceiling panels in his shop .
He’s very happy with them .
Had insulation blown into the ceiling area,,,,worked great .
His looks just like corrugated tin for a roof,,,but it’s white,,,,it’s screwed into the trusses .

Tommy
 
I don’t have personal experience,,,but a friend has metal ceiling panels in his shop .
He’s very happy with them .
Had insulation blown into the ceiling area,,,,worked great .
His looks just like corrugated tin for a roof,,,but it’s white,,,,it’s screwed into the trusses .

Tommy
That’s almost exactly what I’m thinking of doing. The local lumber yard/building center is telling me the only panels that will work on the ceiling are the same design/pattern as the exterior walls (pic below). But I don’t want to use them on the ceiling as I’m concerned about the j-boxes for the lights; what if a box is located on one of those “major ridges”(?). Would like to find something a little more flat and/or of a “regular” pattern design to not only make for a simpler electrical install, but also to not be so aesthetically noticeable.

IMG_1714.jpeg
 
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We stripped the ugly blue siding off a big shed so we could sheet it and put a vinyl siding on to match another outbuilding and compliment a newly built residence on the same property. Being a cheap-a$$ i could not just throw the old barn siding away. The back side was white instead of blue......PERFECT, I put it up reversed as a ceiling, and cut back the conduits to flex thru the tin. I then surface mounted the J-boxes for the lighting, but i could have just easily flexed them to stay between the ribs and mount flush. Looks great, saved a fortune.
 
Are there any metal bending shops in your area Jim? There are several of them around here and they offer a pretty good range of styles and colors. I had some custom done for the base of my shed last year, still have to finish the exterior walls with metal sheets but my wife couldn't decide what she wanted. If she can't make a decision by the end of August I will just pick something myself.
 
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My buddy did the ceiling of their gazebo with perforated sheets, kinda like what is used for soffits. That was about 7 or 8 years ago and it's been trouble free.
 
Yes,,,my friends electric lights and all look perfectly at home on the ceiling .
He converted to LEDs in his 8 foot units and they look so good you really don’t notice the ceiling .
It’s up to you really,,,,but most people don’t look at the ceiling very much .
And since it is white it really reflects the light,,,,very bright in there .

To be honest,,,,I’m having a slab poured this week for my shop .
I’m planning on using the exact same material for my ceiling .
Then I’m going to have plenty of insulation blown in,,just like my friend did .
If it worked for him ,,it will work for me too ,,I’m not going to spend extra money when I don’t have to,,,,lol .

His has been together for over 20 years,,,,still looks like new .

Tommy
 
We stripped the ugly blue siding off a big shed so we could sheet it and put a vinyl siding on to match another outbuilding and compliment a newly built residence on the same property. Being a cheap-a$$ i could not just throw the old barn siding away. The back side was white instead of blue......PERFECT, I put it up reversed as a ceiling, and cut back the conduits to flex thru the tin. I then surface mounted the J-boxes for the lighting, but i could have just easily flexed them to stay between the ribs and mount flush. Looks great, saved a fortune.
You just gave me a great idea! I don’t need to hard mount the j-boxes for the lights and run the risk of having the boxes be located in the same spot as those ridges. Rather, I could mount the boxes higher up on the trusses and install “drops” like they do for lights in acoustic ceilings, and then locate the lights on-center wherever they look right!

I LIKE IT!!

Now I just need to decide on the panels…

Thank you! :thumbsup:
 
That’s almost exactly what I’m thinking of doing. The local lumber yard/building center is telling me the only panels that will work on the ceiling are the same design/pattern as the exterior walls (pic below). But I don’t want to use them on the ceiling as I’m concerned about the j-boxes for the lights; what if a box is located on one of those “major ridges”(?). Would like to find something a little more flat and/or of a “regular” pattern design to not only make for a simpler electrical install, but also to not be so aesthetically noticeable.

View attachment 1716422026
The boxes will never be located on a ridge. They will be in a low spot, because you don't screw the panel to the stud on the high ridge. The boxes are always screwed to a stud.
 
Are there any metal bending shops in your area Jim? There are several of them around here and they offer a pretty good range of styles and colors. I had some custom done for that base of my shed last year, still have to finish the exterior walls with metal sheets but my wife couldn't decide what she wanted. If she can't make a decision by the end of August I will just pick something myself.
To be honest I haven’t looked around all that much yet Randy, but I’m trying to keep it local and run this through the local building center, instead of Home Depot or the like. When they told me today that they only had the one pattern they would recommend, that bummed me out a bit, and is what is generating this thread, as I have to believe there are more options out there.

As for metal, I have some connections with our sheetmetal wholesalers at work (we make our own ductwork), and I bet they could hook me up with someone who sells architectural panels.

Great idea, thanks!
 
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The boxes will never be located on a ridge. They will be in a low spot, because you don't screw the panel to the stud on the high ridge. The boxes are always screwed to a stud.
Agreed. I’m also mounting some external lights on the walls, and that rings true for them.

But on the interior of the building there are some existing light fixture boxes located at the junction of the trusses and the purlins (I think that’s the proper term, not sure what else to call them) that I was hoping to use, and base the layout for my additional j-boxes on…..
 
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Agreed. I’m also mounting some external lights on the walls, and that rings true for them.

But on the interior of the building there are some existing light fixture boxes located at the junction of the trusses and the purlins (I think that’s the proper term) that I was hoping to use, and base the layout for my additional j-boxes on…..
They make J box extensions.
 
If all goes well the walls in my metal building will be insulated (outer layer only) by the end of the week, and I’m trying to decide what to do with the ceiling. Don’t want sheet rock, and I’m thinking metal panels, but never worked with them on the ceiling before.

Anyone have experience here, and/or pics?

Thanks!

Jim
If you have time, check out some videos by Rural Renovators. The dude has really good coverage of some of their post frame buildings and some include the ceiling like you are asking about as well as interior walls and insulation.

https://www.youtube.com/c/RRBuildings
 
A friend of mine put white panels in for the ceiling in his pole barn and it looks great! Shiny white and super bright. The ridges look just fine to me. If you wanted to get by cheaper, you could buy used panels of any color and just shoot them white.
 
A friend of mine put white panels in for the ceiling in his pole barn and it looks great! Shiny white and super bright. The ridges look just fine to me. If you wanted to get by cheaper, you could buy used panels of any color and just shoot them white.
I looked on CL and Marketplace for some used panels last night, but nothing useful came up. I’ll keep looking, though…

And if it should happen; Please feel free to give me a shout if you happen to stumble across something over there in Blaine, as it’s only 30 minutes away!
 
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You can put the 4 by 4 enclosures anywhere you want above the ceiling close to the light fixture. Drill a hole in the metal ceiling, install a nice grommet and shoot SO cable thru the hole into the fixture top. You will never see the wiring. I've had several local farmers that wanted 2 by 4 outlet enclosures installed rather than j Boxes. They wanted 3 prong cord ends on the light fixtures and that would leave them an open outlet where each light fixture was hung for drops or power in the attic. This also makes each fixture serviceable by just pulling the plug without powering down a string of lights with a breaker. What is the dimension on your ceiling studs center to center?
 
You can put the 4 by 4 enclosures anywhere you want above the ceiling close to the light fixture. Drill a hole in the metal ceiling, install a nice grommet and shoot SO cable thru the hole into the fixture top. You will never see the wiring.

Yup! That light bulb went off (on?) in my brain in post #9 last night, and I’m pretty sure that’s exactly what I’m going to do, Jeff!

What is the dimension on your ceiling studs center to center?

Nominal dimensions of the building are 24’ x 42’, and the 2x6 trusses are located on 7’ centers. Here’s a picture I just took:

IMG_1822.jpeg


There are some 2x4’s braces running perpendicular to the trusses, same spacing. I want to call them perlins, but they’re not on the roof, so I don't think that’s the correct term for them. Regardless, I’ve mounted some 4’ fluorescent fixtures on them as temp lighting…..

Not seen here (above my head when I took this picture) are a few of the existing light fixture boxes located at the junction of the trusses and the “perlins”, and I didn’t mess with them because I thought (past tense) I would copy the spacing of them for the entire building.
 
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Put white metal panels on ceiling, sheetrock on walls. 20’x 40’ 25yrs ago and zero problems
Had issues with sheetrock walls (too soft, easily damaged) in my first Maple Grove house, so like I did with my second Maple Grove house, I’m going to use OSB on the walls, Pete.
 
Yup! That light bulb went off (on?) in my brain in post #9 last night, and I’m pretty sure that’s exactly what I’m going to do, Jeff!



Nominal dimensions of the building are 24’ x 42’, and the 2x6 trusses are located on 7’ centers. Here’s a picture I just took:

View attachment 1716422134

There are some 2x4’s running perpendicular to the trusses, same spacing. I want to call them perlins, but they’re not on the roof, so I don't think that’s the correct term for them. Regardless, I’ve mounted some 4’ fluorescent fixtures on them as temp lighting…..

Not seen here (above my head when I took this picture) are a few of the existing light fixture boxes located at the junction of the trusses and the “perlins”, and I didn’t mess with them because I thought (past tense) I would copy the spacing of them for the entire building.
Thanks for the pictures, Jim. That's a nice-looking building. It was engineered to give you a lot of square footage with as little cost in wood as possible. You will be adding studs for the ceiling panels to anchor to?
 
Thanks for the pictures, Jim. That's a nice-looking building. It was engineered to give you a lot of square footage with as little cost in wood as possible. You will be adding studs for the ceiling panels to anchor to?
I’m not really sure yet, Jeff. One guy I spoke with told me that this spacing is fine for metal panels, and insulation, while another told me I should add more joists/ “purlins”.

Once I make a final decision on the panels I’ll install them based on the Manufacturer’s recommendations.
 
I’m not really sure yet, Jeff. One guy I spoke with told me that this spacing is fine for metal panels, and insulation, while another told me I should add more joists/ “purlins”.

Once I make a final decision on the panels I’ll install them based on the Manufacturer’s recommendations.
Good call. There is very little chance hanging sheeting from the current frame will work out to your satisfaction.
 
If all goes well the walls in my metal building will be insulated (outer layer only) by the end of the week, and I’m trying to decide what to do with the ceiling. Don’t want sheet rock, and I’m thinking metal panels, but never worked with them on the ceiling before.

Anyone have experience here, and/or pics?

Thanks!

Jim
I used the same steel as used on the walls and roof of my building.

Only in White.

Here is a photo of a portion of the ceiling.

shop ceiling.jpg
 

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