Factory disc question for those with stock disc brakes. NOT aftermarkets

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Good to know.

I deceased ordering parts from RockAuto a couple of years ago because we kept getting faulty brake ignition and suspension parts. You must inspect things very carefully. With respect to this thread I was burned on two different Masters cylinders and at that point I decided it wasn't worth saving eight bucks
 
As a last resort-
I had issues getting a firm pedal on my '66.
Same deal, all new parts. 15/16 master. It would bench bleed okay, but would not generate enough pressure to work effectively.
On a lark, I disassembled the new master, and found that the entire secondary piston was installed backwards...
View attachment 1716427114
Reassembled it correctly, re-bench bled it and it's all good now.
Your findings may vary, but in the end don't forget the old adage: "New doesn't necessarily mean good".
New definitely doesn’t mean good. From working my caliper under the dash I’m getting about .950” bore, which is about a 15/16. I canibalized the old single pot and cut the piston off the integral pushrod and I probably have too much freeplay. I’ll snap a pic of the combo valve plumbing today
 

Sounds to me like the safety piston has switched off the front or rear brakes..

get it hooked up correctly on the distribution block the thing with the warning light wire going to it

get the brakes working nice

then fit the proportioning valve these usually go only in the line that goes to the rear
you can get a distribution block with a proportioning valve in it.... if you have that. then replace the distribution block you have with the new one.

keep in mind that any loss of pressure in front or rear circuit will be measured across the distribution block safety piston and it will shuttle one way to cut off the circuit with the low pressure. For example an air bubble in one circuit or the other and this imbalance will switch off the circuit with the perceived pressure loss

if your distribution block is standard US, all will be fine you just need to rectify the situation and the piston shuttles back when the pressure equalises on both sides

if your master cylinder incorporates the safety piston and you have no distribution block it is actually a safety switch in there ....

your safety piston is then in my mind a danger switch because it leaves the circuit switched off forever, until you undo the collar around the indicator wire housing and move the thing the wire plugs into out 1/8 of an inch till you hear a click, that lets the switch unlatch from the piston and let it go back to a setting where both circuits work again

This was a thing on 1970 -73 australian cars with the cast iron disk brake kelsey master cylinders
No idea if they got this idea from the USA. but i think its down right daft... if the idiot light in the dahs fails you have no idea that you are driving around with either no front or no rear brakes

master cylinder with DANGER switch pictured see where the wire goes...

if your doesn't look like this you have a sensible USA version

master cylinder.JPG
 
The brakes do not toss me into the windshield as I expected. The pedal is a little spongy, with quite a bot of travel. They sem to stop OK, but the pedal is not hard. It pretty much feels like the 9" drum system I replaced them for.
Mine are the same way... and it makes me nuts.. i have replaced every single part in the brakes including 3 master cyls. The one on it now is a 15/16 drdiff one. Mine basically will slow me.. but no chance of a quick stop at all. I finally got a pressure gauge and am only getting 400psi at the calipers no matter how hard you stand on it.. should be 800-1000psi.

The gauge is worth it to diagnose.. still can't figure why the pressure is low though (Brake arm is 6:1 ratio)


P.S. i need to remove and measure my caliper pistons... betting i have the smaller ones, not sure how you would order new ones and be sure to get the larger.

At this point i wish i had stayed with drums, i fell for everyone saying how great discs are.. never had drums let me down in normal driving
 
I am going to assume that the brake system on a 1963 vehicle uses an single line m/c .
And being a 62 year old car, all of the brake lines hard and soft need to be replaced.
This when you get all of the brake lines plumbed properly.
Using vintage parts on a brake system is asking for it.
 
I have just started early road tests on my 67 Barracuda, driven 7 miles total, top speed driven 45 mph, so far and brakes under normal stopping gave good results. I'm using the 15/16 master cylinder, if I was to switch to the 1 1/32 master cylinder should there be an appreciable difference? My setup currently K/H front and 10 x 1 3/4 rear drum, using 4 drum distribution block and an adjustable proportioning valve to rear brakes.
 
harder peddle
shorter peddle travel
less progressive application

go too big on the master cylinder bore and it feels like your brake pads are made of varnished wood
i.e %^$$$^%!!!!! stop

dave
 
I am going to assume that the brake system on a 1963 vehicle uses an single line m/c .
And being a 62 year old car, all of the brake lines hard and soft need to be replaced.
This when you get all of the brake lines plumbed properly.
Using vintage parts on a brake system is asking for it.
That doesn’t make a ton of hydraulic sense to me.
The hoses are all new. The hardlines were working fine with the drums and are the same size as disc systems. The fluid runs clear when bleeding.
 
So here you can see the valve from doctor dif. The only difference from his diagram is that I use one front circuit to feed the original block that splits into two front circuits.
This was only to get it going temporarily. One of the original nuts of the front circuit rounded off.
I still don’t see, once bled, why this would cause a soft pedal.
IMG_2155.jpeg
 
Tonight I’ll recheck the rear brake adjustment, re-bench bleed the master, and see where I’m at.
At that pedal ratio, with all stock ‘76 equipment, it should be applying hard.
 
The later sliding caliper front disk brakes should be high and firm. I totally agree with those that say that this is by far the best braking system for A-Bodies. I run the Mopar Action Liberty disk brake conversion on the rear of my '68 FS FB and really like this setup. I have a summit proportioning valve to make sure I get front lockup before rear, but I can hardly lock the fronts as they grip so well. This setup simply works great with the only drawback being the wider track of the front wheels compared to the K-H original disk brakes.
 
Nobody’s driving a 76ish with factory manual discs around out there?
My wife drove it and said the brakes feel fine to her.
They feel like the old 9inch drums
 
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