Sway-A-Way Torsion Bars

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Your suspension looks very familiar to mine haha. I have the same shocks and UCA, even the same upper bump stop. Soon to have the same LCAs. Not sure what you are using for Sway bars, I have Hellwig. I am using Hotchkis for the rest of the suspension basically.

From your picture it looks like the torsion bar adjustment lever has a lot more clearance than what I am getting.

I have the Hellwig bars as well. 55905 up front, but I run an E-body rear bar, #6908. It's a little larger than the A-body bar and works decently with my 1/2" offset springs.

I think the fact that your pictures are from below is making the distance to the frame looks smaller. My pictures are from above the adjusting lever, which makes the gap look bigger than it really is. On my car that gap is smaller than it looks in the picture. And they are different bars, so, it is possible the offset is different.

Damn guys. You two hurt my brain trying to keep up with your conversation? I have had thoughts of lowering stance by an upgraded torsion bar setup. You guys confirmed my fears that I could easily screw this up. I have even considered a full QA1 type suspension upgrade (That of course is then not comparing apples to apples.) on a Pro Street E-body build. This thread certainly gives some incite on what to expect.

It's not as bad as it sounds. You increase the size of the torsion bars to increase your wheel rate. The increased wheel rate means you use less suspension travel. You use the "leftover" suspension travel to lower the car. The bigger the torsion bars, the more you can lower. Once the new ride height is set, you re-center the range of travel around the new ride height by using a smaller lower bumpstop and a taller upper bumpstop.

Assemble the suspension uppers, lowers, and spindle. back the adjustment screw down so the adjustment lever is sitting on the threaded flat with the ball of the adjuster just inside of the lever. Take that large upper bump stop out and install a factory one or drop the suspension down to where that bump stop would be. At this position the bar should slide in. This is the way I install every bar I use. You may have to go up or down a tad but not much at all

Yup, that's the procedure as per the factory service manual. And with bars larger than 1" with non-factory hex offsets it's the completely wrong way to do it. If you change the hex offset on the bars the FSM procedure is pretty much useless, especially with tubular LCA's. With large torsion bars the angle of install on the LCA is nearly the same as the final ride height.

It's also MUCH easier to install the LCA on the torsion bar without the spindles and UCA's already connected. There's no reason to hook those up first.
 
The adjusting lever is not being pushed on in those photos above. That is just the position it ends up in due to the clocking of the bar. I am holding the LCA up with my hand just to show that is where the LCA ends up with the adjustment bolt all the way in.
View attachment 1715862210

Here it is on the bench
View attachment 1715862211

Sorry for the lousy picture, but here's one of my LCA's at ride height. It's hard to tell, but there's really only about 5/8" to 3/4" between the top of the adjusting lever and the bottom of the frame rail. If you look at the angle of the adjust lever it's a little less angle than what appears to be on yours, but it's not a huge amount. And yours are with the adjusters all the way in, which probably isn't where they'll be at ride height.

IMG_1752.JPG
 
Hello everyone,

@74Dart318
I really would like to hear, how things got resolved here, as I am facing a similar situation with a set of sway away 1.03" TBs.

(Most recent try let me to a "Gasser-Style" Look even with fully backed of adjuster)

Greetings from Germany
J
 
Hello everyone,

@74Dart318
I really would like to hear, how things got resolved here, as I am facing a similar situation with a set of sway away 1.03" TBs.

(Most recent try let me to a "Gasser-Style" Look even with fully backed of adjuster)

Greetings from Germany
J

i put 1.08 sway away bars in our dart last summer.. no issues at all. slid right in and has a ride height i like...


i'm thinking you have them in wrong.. like blue said in his post..

The clocking on the larger bar should not be the same as the smaller one. The 1.03” bars have like a 230 lb/in rate, the 1.14’s are more like 350 lbs. The car will not twist the larger bars as much, so the LCA position when fully unloaded has to be closer to the intended ride height.

IMG_20240607_120130.jpg


morning picture.jpg
 
Here is what I can say from experience on a oval track. If the bars are to stiff it will make the car very tight entering a turn. The car needs to dip in the front on entry. On a left turn the car need to dip to the right front to transfer weight so it doesn't push. and vise versa. To weak of a bar will make the car loose. To stiff it will push.

The stabilizer bar will take the lean out of the car by pulling the opposite side of the car down with it. The front has a stabilizer bar is not a sway bar.

Sway bars are used on the rear of a coil spring car control arms to help stop the rear for moving side to side on the frame . A more aggressive bar to use for this is a track bar. again usually found with coil springs.

My Dodge ram on the front with coils has a stabilizer bar and a track bar. Bad track bar bushings and the truck sways all over the road. The stabilizer bar does not stop the sway. It only helps keep the car level. Just an FYI
 
Edit: I now see that this is an older thread but I never saw an update as to how this ever resolved.

I believe what you need to do in order to install them in the correct position is this:

1. Back the adjuster bolt all the way out
2.remove your bump stop temporarily
3 raise the lower control arm all the way up as high as you can get it, or as high as it takes for the torsion bar to slide in

-now you can use the adjuster bolt to push the lower control back down to adjust your ride height up. I might be wrong?
Also, I believe each torsion bar has a front and rear which needs to be facing the right direction so the clocking is correct.
 
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Hello everyone,

@74Dart318
I really would like to hear, how things got resolved here, as I am facing a similar situation with a set of sway away 1.03" TBs.

(Most recent try let me to a "Gasser-Style" Look even with fully backed of adjuster)

Greetings from Germany
J

What procedure did you use to install the torsion bars, and do you have factory lower control arms and K frame?

Aftermarket torsion bars with different hex offsets, especially when combined with tubular LCA’s or K members, can allow the LCA’s to be misclocked on the torsion bars. The FSM procedure of letting the control arm hang all the way down on install can cause this because of the differences in the aftermarket parts.

Here is what I can say from experience on an oval track. If the bars are too stiff it will make the car very tight entering a turn. The car needs to dip in the front on entry. On a left turn the car need to dip to the right front to transfer weight so it doesn't push. and vise versa. To weak of a bar will make the car loose. To stiff it will push.

The stabilizer bar will take the lean out of the car by pulling the opposite side of the car down with it. The front has a stabilizer bar is not a sway bar.

Sway bars are used on the rear of a coil spring car control arms to help stop the rear for moving side to side on the frame . A more aggressive bar to use for this is a track bar. again usually found with coil springs.

My Dodge ram on the front with coils has a stabilizer bar and a track bar. Bad track bar bushings and the truck sways all over the road. The stabilizer bar does not stop the sway. It only helps keep the car level. Just an FYI

None of the torsion bars in this thread are “too stiff”, even for casual street use. The changes in hex offsets can lead to installation errors, but the bars themselves are not the issue here.

I’ve been running 1.12” bars on the street for over a decade now, they work better than any of the factory bars do in that setting.

Edit: I now see that this is an older thread but I never saw an update as to how this ever resolved.

I believe what you need to do in order to install them in the correct position is this:

1. Back the adjuster bolt all the way out
2.remove your bump stop temporarily
3 raise the lower control arm all the way up as high as you can get it, or as high as it takes for the torsion bar to slide in

-now you can use the adjuster bolt to push the lower control back down to adjust your ride height up. I might be wrong?
Also, I believe each torsion bar has a front and rear which needs to be facing the right direction so the clocking is correct.

There is no front or rear to a torsion bar, only left and right. Which end is forward doesn’t change anything. Some aftermarket bars don’t even have a left and right, because they don’t have any hex offset.

With larger bars that have smaller hex offsets the angle of the lower control arm has to be closer to the angle at ride height than stock. So the advice in the FSM of letting the LCA hang down is incorrect. You don’t want the LCA to be as far down as possible as that could put it on the wrong hex flat. But by the same token you shouldn’t have to raise the LCA above where it’s parallel to the ground either, as there isn’t enough adjustment to pull that off either.

That said, it’s actually not that easy to misclock the LCA’s with factory LCA’s and a factory K member. . It’s much easier with tubular LCA’s because they will literally hang straight down if left to just hang, where the factory LCA’s will hit the K member before they go much past 45°. A tubular K member could also allow the LCA’s to hang down further than the factory parts would allow.

Bottom line is, with aftermarket, larger diameter torsion bars you want to install the LCA’s at a fairly shallow down angle from parallel to the ground. The larger the bar, the shallower that angle will be.
 
In my case, we are Talking about Factory everything except the TBs. And i did it the FSM way.
So After Reading your Detailed explains, i will redo the install
Thx Guys
 

Hey everyone,
I had to come back here, because I ended up with a lowrider :(
As stated previously , I had two LCA positions to choice from when installing the new 1.03" TB from Sway away.
First position is near to where the stock TBs are able to slide out (aka fully drooped suspension with adjuster blade fully submerged inside the LCA) => with new TB I end up at gasser look, but with no way to lower the car as the adjuster is already fully loosened. :(
Second position is where the LCA are almost parallel to the ground and "adjuster blade" sticking far out the LCA. Under load the Frame bottoms out at stock lower bump stop. So I removed the bump stop and ended up with 3/4" space left between the LCA and Frame. In this position the adjuster is all the way in the LCA => no more threads left to raise the car.
On the first road hump of "settling the TBs" I carved a 1/2" deep slot into the road. with my exhaust clamp studs :(
Fender lip to ground is 23.6"
Ground clearance at the exhaust is 1.5ish "
68 Dart

Any Ideas? Fabricating longer adjusters?

IMG_7997.jpeg
 
i think you are doing something wrong on the install...

here is our dart with sway away 1.08 bars and adjusting bolt heads close to even with the control arm meaning it is barley sticking out.. not a gasser or low rider...

DSC_0038.JPG
 
Second position is where the LCA are almost parallel to the ground and "adjuster blade" sticking far out the LCA

did you try the control arm parallelish to the ground and the adjusting blade instead of up slide it down all the way? thats how i installed mine if i remember correctly.
 
did you try the control arm parallelish to the ground and the adjusting blade instead of up slide it down all the way? thats how i installed mine if i remember correctly.

This.

The position of that blade is actually what's controlling the "clock" position of the LCA. You have to control the angle of the adjusting blade, otherwise just the angle of the control arms could give you a false idea of the actual clock position. As in, if you install the bars with the LCA's parallel vs at a 45° down angle but allow the blade to move 45° in between, that's actually the same clock position on the hex end.

I install my bars with the blade against the adjuster plate. Basically the lowest position for the blade, like if the adjusting bolt was all the way out.
 
I didn't realize I never followed up on this thread. I ended up going back and forth with Sway-A-Way's support team. Long story short, the bars I purchased were labeled incorrectly. Once I flipped them right to left, they lined up perfectly. The bars have been working great since install as well.
 
I didn't realize I never followed up on this thread. I ended up going back and forth with Sway-A-Way's support team. Long story short, the bars I purchased were labeled incorrectly. Once I flipped them right to left, they lined up perfectly. The bars have been working great since install as well.

Nice! glad you got it figured out!

How were they labeled? Was it stamped into the ends of the bars or just a sticker or something?
 
Nice! glad you got it figured out!

How were they labeled? Was it stamped into the ends of the bars or just a sticker or something?
The labels were stamped in the end with "L" and "R"
 
Hey everyone,
I would like to also report back on this issue.
After reaching out to 74Dart318 and getting to know how his adventure got resolved, I also switched the TBs around and FINALLY got the result I was hoping for in the first place.
Interestingly, it seems like I also buyed my TBs in Dec of 2021 (same time as OP) and kept them on the shelf ever since.
Looks like there was a mislabeled batch at sway away during that period.
 
Hey everyone,
I would like to also report back on this issue.
After reaching out to 74Dart318 and getting to know how his adventure got resolved, I also switched the TBs around and FINALLY got the result I was hoping for in the first place.
Interestingly, it seems like I also buyed my TBs in Dec of 2021 (same time as OP) and kept them on the shelf ever since.
Looks like there was a mislabeled batch at sway away during that period.

Awesome!

That’s a good thing to know, I mean mistakes happen but that would be an infuriating thing to try and figure out. Like without setting your torsion bars down next to a set that’s labeled properly is would be darn near impossible to tell. And being aftermarket bars the offset is still different from factory so even setting them down next to the old bars they’d look different
 
Glad that both of you got things worked out and thanks to you both for the update. It seems like many times that threads on here never have a resolution posted, even after multiple pages of help has been provided.
 
Hey everyone,
I would like to also report back on this issue.
After reaching out to 74Dart318 and getting to know how his adventure got resolved, I also switched the TBs around and FINALLY got the result I was hoping for in the first place.
Interestingly, it seems like I also buyed my TBs in Dec of 2021 (same time as OP) and kept them on the shelf ever since.
Looks like there was a mislabeled batch at sway away during that period.
Glad to hear that they are working for you now!

Good thing JayBe reached out to remind me that this was left open-ended.
 
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