When I saw the results of the first 'masking tape' video I really had doubts about the validity of the testing, especially the 27 cfm difference that was claimed between the 3.91" bore and the 4.03" bore. This morning I finally got around to making a 3.91" bore adapter plate for the flowbench and flowing a stock Edelbrock head. I used an Edelbock 2.02 valve but with a back cut angle of 35 degrees. After flowing at 3.91" the bore adapter was recut to a 4.03" bore and flow tested again. The maximum difference was 6.1 cfm at 0.900" lift. The 27 cfm difference that Andy saw was because of the tape job, not the bore size.
Anyway, in my spreadsheet below pay attention to the handwritten numbers, not the typed numbers. In the column labeled 'Difference' the red numbers are where the 4.03 bore flowed lower than the 3.91. The green numbers are where the 4.03 flowed higher.
The second picture shows that the chamber of the Edelbrock head is only slightly larger than the 318 bore size of 3.910". The third picture shows the head properly located on the 3.91" bore adapter. The chamber does overhang the bore, but only slightly. Any amount of cylinder overbore will fix this mismatch. There is no need for any notching.
Last two pictures are the before and after shots of the bore adapter. It is made from Baltic Birch plywood which is a high quality pattern maker's plywood often used for jigs and fixtures. It has many more plys than a typical plywood (for additional stability) and is manufactured with waterproof adhesives.
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