2017 SCCA® National Solo® Rules— 215
Appendix C - Roll Bars
APPENDIX C - SOLO® ROLL BAR STANDARDS
A. BASIC DESIGN CONSIDERATIONS
1.
The basic purpose of the roll bar is to protect the driver in case the vehicle
rolls over. This purpose should not be forgotten.
2.
The top of the roll bar shall not be below the top of the driver’s helmet
when the driver is in normal driving position, and shall not be more than 6
inches behind the driver.
Exception
: For Modified Category Specials (Sec
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tion 18.4), the bar must extend at least 2.0” (50.8 mm) above the driv
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er’s helmet in the normal seated position and a head restraint keeping
the driver’s head from going under or behind the roll bar is required. It is
strongly suggested that all roll bars extend at least 3.0” (76.2 mm) above
the driver’s helmet. In case of two-driver cars, both drivers must be with
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in the roll bar height requirement, however only one (1) driver must be
within 6.0” (152.4 mm) of the roll bar. In a closed car or an open car with
a removable OE hardtop which is equipped with a roll bar/cage, it must be
as close as possible to the interior top of the car.
3. The roll bar must be designed to withstand compression forces resulting
from the weight of the car coming down on the roll structure, and to take
fore-and-aft loads resulting from the car skidding along the ground on the
roll structure.
4. The two (2) vertical members forming the sides of the hoop shall not be
less than 15.0” (381 mm) apart (inside dimension). It is desirable that the
roll bar extend the full width of the cockpit to provide maximum bearing
area in all soil conditions during rollovers. The roll bar vertical members
on formula cars and other single seat cars with a center driver position
must be not less than fifteen inches apart, inside dimension, at their at
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tachment points to the uppermost main chassis member.
5. An inspection hole of at least 3/16" (0.1875”, 4.75 mm) diameter must be
drilled in a non-critical area of a roll bar member to facilitate verification
of wall thickness. This should be at least 3.0” (76.2 mm) from any weld or
bend.
6.
It is recommended that steel gusset plates be used at all welds. Gussets
should be at least 2.0” (50.8 mm) long on each leg and 3/16" (0.1875”, 4.75
mm) thick.
7. It is recommended that roll bars be coated only with a light coat of paint.
If, however, a roll bar should be chrome-plated, it is recommended that the
structure be normalized.
8. Post or tripod types of roll bars are not acceptable.
B. MATERIAL
After 09/22/1985, aluminum is not an acceptable alternate material. Cars
using aluminum roll bars or roll cages must file proof with SCCA® Solo® De
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partment that the structure was approved prior to 09/22/1985 as provided
in this Section.
216 — 2017 SCCA® National Solo® Rules
Roll Bars - Appendix C
1. The roll bar hoop and all braces must be of seamless ERW or DOM mild
steel tubing (SAE 1010, 1020, 1025) or equivalent, or alloy steel tubing
(SAE 4130). It is strongly recommended that roll bars not be constructed
of ERW due to quality and strength concerns.
2.
The size of tubing to be used shall be determined on the basis of the weight
and speed potential of the car. The following minimum sizes are required
and are based upon the weight of the car without the driver.
Vehicle Weight (lbs.)
Tubing Size (min.)
outside diameter x wall thickness (in.)
Over 2500
1.500 x 0.120
1.750 x 0.095
2.000 x 0.080
1501 - 2500
1.500 x 0.095
1.625 x 0.080
1000 - 1500
1.250 x 0.090
1.375 x 0.080
Under 1000
1.000 x 0.060
Dimensions are nominal. 0.005” (0.127 mm) variation in wall thickness is
allowed.
3. Each mounting plate shall be at least 0.080” (2.03 mm) thick if welded and
3/16" (0.1875”, 4.75 mm) thick if bolted. A minimum of three (3) bolts per
plate is required for bolted mounting plates.
4. All bolts and nuts shall be SAE Grade 5 or better and 5/16" (0.3125”, 8.0
mm) minimum diameter.
C. FABRICATION
1.
One continuous length of tubing must be used for the hoop member with
smooth continuous bends and no evidence of crimping or wall failure.
2. All welding must be of the highest possible quality with full penetration
and will be subjected to very critical inspection. Arc welding, particularly
heliarc, should be used wherever possible.
D. BRACING
1.
It is recommended that braces be of the same size tubing as used for the
roll bar itself.
2. All roll bars must be braced in a manner to prevent movement in a fore-
and-aft direction with the brace attached within the top one-third of the
roll hoop, and at an angle of at least thirty degrees (30°) from vertical. It is
strongly recommended that two such braces be used, parallel to the sides
of the car, and placed at the outer extremities of the roll bar hoop. Such
braces should extend to the rear whenever possible.
3. It is suggested that roll bars include a transverse brace from the bottom of
the hoop on one side to the top of the hoop on the other side.
2017 SCCA® National Solo® Rules— 217
Appendix C - Roll Bars
E. MOUNTING PLATES
1. Roll bars and braces must be attached to the frame of the car wherever
possible. Mounting plates may be used for this purpose where desired.
2.
In the case of cars with unitized or frameless construction, mounting
plates may be used to secure the roll bar structure to the floor of the car.
The important consideration is that the load be distributed over as large
an area as possible. A backup plate of equal size and thickness must be
used on the opposite side of the panel with the plates through-bolted to
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gether.
F. REMOVABLE ROLL BARS
Removable roll bars and braces must be very carefully designed and con
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structed to be at least as strong as a permanent installation. If one tube fits
inside another tube to facilitate removal, the removable portion must bottom
on the permanent mounting, and at least two bolts must be used to secure
each such joint. The telescope section must be at least eight inches in length.
G. INSTALLATION ON CARS OF SPACE FRAME AND FRAME
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LESS DESIGN
It is important that roll bar structures be attached to cars in such a way as to
spread the loads over a wide area. It is not sufficient to simply attach the roll
bar to a single tube or junction of tubes. The roll bar must be designed in such
a way as to be an extension of the frame itself, not simply an attachment to
the frame. Considerable care must be used to add as necessary to the frame
structure itself in such a way as to properly distribute the loads. It is not true
that a roll bar can only be as strong as any single tube in the frame.
H. ROLL CAGES
It is recommended but not mandatory that all cars utilize a roll cage as de
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fined in the current Club Racing GCR Section 9.4, Roll Cages For GT And Pro
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duction Based Cars, or Section 9.4.5, Roll Cages For Formula Cars and Sports
Racing Cars.
I. ROLL BAR PADDING
Braces and portions of the main hoop subject to contact by the driver’s or
passenger’s helmet, as seated normally and restrained by seat belt and har
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ness, must be padded with a non-resilient material such as Ethafoam® or
Ensolite® or other similar material with a minimum thickness of 1/2" (0.50",
12.7 mm).